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The efficient application of Galaxy Light light sludge milling machine in new energy vehicle manufacturing enterprises

2023-02-09

Our customers

Zhejiang Taiyun Automobile Technology Co., Ltd. is a new energy technology company built by Taiyun Group with 70 years of technology accumulation under the background of "prospering the country with industry" and "carbon neutral", involving the whole vehicle and parts business. The company has the capability of independent R&D and manufacturing in the whole industry chain of the field, and has a research and development center of nearly 3000 square meters, which is used for the design and development of complete vehicles and parts, as well as the experimental testing of all links in production. The product range has formed a full coverage from light two-wheeled vehicles to heavy engineering vehicles, enjoying a good reputation in the domestic and foreign markets.

Application requirements and site environment
With the continuous development of the R&D center, this time our customers need to add and purchase new sludge milling machines to meet the use needs of the whole vehicle design and modeling process.
The new sludge milling machine needs to ensure sufficient processing strength and efficiency, but at the same time, it faces the following problems in the installation environment:

Figure 1: Installation site of Zhejiang Taiyun Galaxy Light light oil sludge milling machine

Underground installation

There is a basement space below the installation position of the milling machine, which has strict requirements for the quality of the whole set of sludge milling machine system; It is one of the difficulties in the industry to ensure the processing intensity and accuracy while reducing the quality of the whole machine.

Insufficient indoor height

In the place where the milling machine is installed, the height under the lamp is only reserved about 3.2 meters, which is difficult for conventional milling machine products.

Careful customization and flexible application
In view of the high standard application requirements of Taiwan Mobile and the complex installation environment on site, API has provided customers with the Galaxy Light light slime milling machine+personalized customized exclusive solution through field investigation and analysis. The light milling machine is selected to meet the user's requirements for installation under the ground, and the Z-axis height is customized according to the actual height limit.
Galaxy Light series light sludge milling machine
Galaxy Light light series sludge milling machine is based on the lightweight design optimization of Galaxy series sludge milling machine. While ensuring the rigidity, it makes the host more flexible and light, fully adapt to various installation and use environments, and can realize the high-quality sludge milling machine series products installed upstairs.
Galaxy Light provides users with a frame-type compact structure host with finite element analysis and optimization design, which is light in weight, high in strength, and high in spindle power. It can complete the processing of high hardness materials at high speed and efficiency. Generally, the 1:1 lathe model can be processed within 40 hours (one rough milling, cutter pitch 15-18mm; one fine milling, cutter pitch 3-5mm).

Figure 2: Galaxy Light light sludge milling machine

Figure 3: Galaxy Light milling cutter form: five-axis three-linkage/3+2-axis (A); Five-axis linkage/full-automatic double-swing milling head (B&C)

Flexible selection of processing methods
Galaxy Light series light clay model milling machine can provide two processing modes: five-axis linkage and five-axis three-axis linkage (3+2 axis).
Among them, five-axis linkage can realize the linkage and full-automatic processing of X, Y, Z, A and B axes: during processing, the machining head automatically swings, the tool always follows the normal direction of the machined surface, and realizes the stepless rotation of A and B axes, with excellent fit; The subsequent processing can be completed continuously with a single tool setting, and the processing process is smooth without pause, providing the operator with a comfortable experience of fully automatic processing.
Five-axis three-linkage mode (3+2 axes) provides the operator with a 15-degree and one-index adjustment mode of A and B axes, which can be adjusted manually according to the processing needs, and after the adjustment, implement tool setting again, and finally process; The processing method of 3+2 axis is still efficient and provides users with more economical solutions.

Figure 4: The installation site of Zhejiang Taiyun uses Radian Pro Laser Tracker to implement spatial error compensation for the Galaxy Light sludge milling machine

Space error compensation and high-precision operation guarantee
The whole series of API brand sludge milling machines have significantly improved the system accuracy through 21+2 error compensation.
21+2 error compensation refers to the use of API's proprietary spatial error compensation technology (VEC, volumetric error compensation) to compensate the six position errors and mutual perpendicularity errors of the three axes of the milling machine, as well as the Y and Z deflection errors of the three axes of the cantilever, so as to comprehensively improve and ensure the spatial position accuracy.
Conclusion
The application of API Galaxy Light light light sludge milling machine fully meets the high standard application requirements of Zhejiang Taiyun Automobile Technology Co., Ltd. under the complex installation environment.

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